Despite rising demand, current manufacturing capabilities are insufficient, creating a gap between production and patient needs. Products often need to be produced at such a scale for the operations to be viable, creating obstacles for CGT companies, which are often led by small teams of scientists and staffed by skilled technicians. Currently, most CGT manufacturers use disconnected single-step/modular or semi-automated solutions; however, the industry is migrating towards fully automated cell therapy manufacturing processes. This approach could significantly reduce manual intervention, risk of contamination, and human error; improve speed of delivery; and reduce production costs.
Manufacturing considerations are often therefore front and centre of deal decision-making. Larger pharmaceutical companies can offer state-of-the-art manufacturing facilities, access to skills, and economies of scale, or funding for access to such capabilities.
Recent examples of deals struck between CGT companies and ‘big pharma’ include a September 2024 announcement that Nordisk will provide funding for technology development activities at Evotec to support clinical and commercial manufacturing of stem cell-based therapies. Fresenius Kabi and Cellular Origins have also partnered to develop integration strategies for Fresenius Kabi's cell therapy technologies within Cellular Origins' automation platform.
A further challenge that can arise in relation to CGTs is their short shelf-life, relative to conventional medicines. In this regard, new rules developed in the UK to facilitate point-of-care manufacturing should help clear practical and regulatory barriers that have existed in relation to CGT manufacturing. They are due to take effect in the summer of 2025.
For CGT developers seeking to expand into new markets globally, the short shelf-life of products necessitates regional manufacturing. However, proposed new US rules under the BIOSECURE Act would prevent US companies from working with certain Chinese biotech service providers and could cause pharmaceutical companies around the world, including those involved in CGT markets, to untangle from contractual relationships with Chinese partners if they want access to the lucrative US market.
With the huge cost involved in developing CGTs, manufacturers naturally seek a fair return on their investment when bringing those products to market. Meeting that objective is challenging in the context of small patient populations and increasingly tight healthcare budgets operated by payers, particularly in Europe where economic growth has stagnated.
For instance, IQVIA reports that the average price per treatment dose across major markets for CAR T-cell therapies is more than $350,000. For gene therapies, it is $1.8 million. IQVIA has suggested the current commercialisation model may need to adapt to ensure the long-term sustainability of the sector. Some CGT developers have withdrawn from markets because of a failure to agree on pricing and reimbursement with payers – Bluebird Bio’s withdrawal of Zynteglo from the German market is an example of this.
Potential solutions in the UK’s industrial strategy
Matthew Durdy, chief executive of the UK’s CGT Catapult, outlined a sensible blueprint for “the advanced therapies sector in the UK to thrive” in the body’s 2024 annual review.
He called for:
- investment in early-stage ventures and a clear roadmap to help translate the world-leading discovery research taking place across the UK into commercial propositions, to ensure there is the necessary “acceleration in the emergence of new therapies”;
- continued focus on harnessing the potential of new technologies to reduce costs associated with the development and manufacture of ATMPs;
- development of infrastructure and skills to support the manufacturing and supply of advanced therapies at sufficient scale and speed to meet demand;
- higher uptake of ATMPs by healthcare systems across the UK – not just because it offers benefits to patients but because it “will help to reduce the costs of purchasing and administering these treatments”.
Some of those needs are already in the sights of the UK government, but industry now has a unique opportunity to convince the government that CGTs is the area of life sciences that it should devote more focused action towards over the next 10 years as part of its industrial strategy work.
Life sciences is one of eight growth-driving sectors the government said it wants to support in the name of driving economic growth in the UK. In its recent industrial strategy green paper (66-page/3.8MB PDF), it said the sector “offers unparalleled opportunities for future economic growth, propelled by new discoveries, data availability, AI, groundbreaking treatments, personalised healthcare, and innovative manufacturing processes”.
The next step in the evolution of the industrial strategy will be the publication of sector-specific plans. The government will focus these on “sub-sectors within these broad sectors that meet our objectives and for which there is evidence that policy can address barriers to growth” and intends to outline them in spring 2025.
Policy areas the government listed as important for growth-driving sectors and creating a pro-business environment include: people and skills; innovation; energy and infrastructure; regulatory environment; crowding in investment; international partnerships and trade.
There is clear alignment between these policy areas, the challenges CGT companies face, and the potential for solutions to those challenges to enable growth. The ATMP industry should use this opportunity to convince government that it is a sub-sector of life sciences that should be targeted for support.